CAE Project Assignment

Part 1: ProEngineer Drawing Instructions

The Wrench

Outline


Introduction

These instructions are designed to use ProEngineer V15 on the Hewlett Packard computers in the CMU mechanical engineering cluster. If you are using a different version of ProE or are using it in a different location, then there may be some differences in your program.

These instructions are designed to take someone who has never used ProEngineer through the process of creating a 2 and half dimensional part (a part that is drawn in 2 dimensions and then extruded perpendicular to that plane). These instructions are by no means a complete guide to using ProEngineer! Once you understand these instructions, however, you should be able to read the ProEngineer Parts instruction book in order to do more complex 3 dimensional parts.

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Drawing Instruction Conventions

The following conventions are used in the ProEngineer Drawing Instructions:

CAPITALS Menu Headings
Bold Menu Choices
Italics Enter text or a carriage return
Underlined Mouse button to be clicked in the ProE drawing window

Lower lever level menus are indented from the upper level menus. For example,

MAIN -> Environment

When entering text, you must first move the cursor over the window where the text is to be entered.

<CR> indicates a carriage return.

It is important to use the correct mouse buttons: left, middle or right.

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I. Start ProEngineer

Log in at any of the HP computers in the CMU Mechanical Engineering cluster (except for hpme6 or hpme12) and open up ProEngineer Version 15 by going to the XTERM window and typing:

/data/ProE15/bin/pro15 <CR>.

It is important to type it with the upper and lower case letters as shown. Note: Window choices in ProEngineer are on the right side of the screen. Text is entered in a text window at the bottom of the screen. Additional information about the menu choices is given in yellow text in the text window as you move the cursor over each menu choice.

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II. Set Up The Drawing Environment

MAIN -> Environment

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III. Create Datum Planes

Datum planes are infinite planes which are used as references. It is necessary to create the three default datum planes when starting a new drawing.

MODE -> Part

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IV. Establish the Type of Drawing

The type of drawing you will be doing is a 2 dimensional sketch which will be drawn on Datum3.

FEAT -> Create

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V. Draw the Part in 2 Dimensions

General Drawing Instructions:

You should read over and be familiar with the following general drawing instructions before drawing the wrench.


Drawing the Wrench:

Note: In the following figures, the lines and arcs shown in the thick lines are the ones which you should draw during each step. The thinner lines are lines which were created in previous steps. Do not worry that it does not look like a wrench when you are drawing it!!! The program will properly proportion the part automatically when you add the dimensions later on.

Begin by drawing a line exactly as shown in Figure 1. To do this, choose the following:

SKETCHER -> Sketch

    GEOMETRY -> Line

      LINE TYPE -> 2 Points

      Position the cursor four squares to the right and two up (from the center of the grid). Click once with the left mouse button. Move the cursor six to the left and one up (from the previous position). Click with the left mouse button. Click the middle mouse button to end the line. Your screen should now look like Figure 1.

Figure 1

Move the cursor one square up and one spuare left (from the last position) and click once with the left mouse button. Your screen should now look like Figure 2.

Figure 2

Continue drawing lines in this way, clicking each time with the left mouse button at each corner, until you have drawn the shape in Figure 3 with light blue lines. Click once with the middle mouse button to end this line.

NOTE: It is very important to draw lines following the grid in the manner shown in Figure 3. Pay close attention to the horizontal and vertical spacing of the segments that make up the wrench head. It looks arbitrary, but the particular path shown actually reduces the difficulty of dimensioning the part later.

Figure 3

Draw a straight line as shown in Figure 4. To do this, click once with the left mouse button at one end of the line, click once with the left mouse button at the second end of the line and then click once with the middle mouse button to end this line.

Figure 4

Draw an arc as shown in Figure 5. To do this, choose the following:

SKETCHER -> Sketch

    GEOMETRY -> Arc

      ARC TYPE -> Ctr/Ends

Mark the center of the arc with the left mouse button. The center of the arc will be highlighted in red. Mark one end point of the arc with the left mouse button. Move the cursor around until the arc you want is outlined in red. When the arc you want is outlined, mark the second end point of the arc with the left mouse button.

Figure 5

Draw arcs shown in Figure 6. To do this, mark the center of the arc with the left mouse button. The center of the arc will be highlighted in red. Mark one end point of the arc with the left mouse button. Move the cursor around until the arc you want is outlined in red. When the arc you want is outlined, mark the second end point of the arc with the left mouse button.

Figure 6

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VI. Dimension the Part

After you have the part drawn properly, you must now dimension it. This will assign the actual length and size of the features. Dimensioning is done in two steps:

General Dimensioning Instructions:

You should read over and be familiar with the following general dimensioning instructions before dimensioning the wrench. To indicate which portions of the drawing you want dimensioned, choose the following menu choice:

SKETCHER -> Dimension

To Delete a Dimension:

SKETCHER -> Delete

To Undelete:

SKETCHER -> Delete


Dimensioning the Wrench:

Dimension the vertical distance as shown in Figure 7.

To do this, choose the following:

SKETCHER -> Dimension

Choose one point with the left mouse button. The point chosen will be highlighted in red. Choose the second point with the left mouse button. Both points chosen should now be highlighted in red. Choose the location where you want this dimension to be shown with the middle mouse button. The dimension between the two points will appear.

Figure 7

The dimension between the two points will appear where you clicked with the middle mouse button. Your drawing should now look like Figure 8. The dimension will be labeled with the variable name sd#.

Figure 8

In the same way, dimension the three vertical distances as shown in Figure 9.

Figure 9

Your drawing should now look like Figure 10.

Figure 10

Dimension the horizontal components of the diagonal distance as shown in Figure 11.

To do this, choose one point with the left mouse button. Choose the second point with the left mouse button. Choose a location either directly above, or below, the points where you want the horizontal dimension to be shown with the middle mouse button.

Figure 11

Dimension the horizontal components of the two diagonal distances as shown in Figure 12.

Figure 12

Using the same procedures, dimension the horizontal distances, and the horizontal components of the angled lines as shown in Figure 13.

Dimension the vertical components of the diagonal lines as shown in Figure 13.

To dimension the vertical components of the diagonal lines, choose one point with the left mouse button. Choose the second point with the left mouse button. Choose a location either directly to the right, or to the left of the line where you want the vertical dimension to be shown with the middle mouse button.

Figure 13

Dimension the two vertical distances and one horizontal distance from the points shown to the Datums as shown in Figure 14.

To do this, choose the point on your drawing with the left mouse button. Choose the datum with the left mouse button. Choose the location where you want the dimension to be shown with the middle mouse button.

Figure 14

Dimension the horizontal and vertical distances of each of the four chamfered edges of the wrench jaw as shown in Figure 15.

Figure 15

Dimension the two curved edges of the handle as shown in Figure 16. To do this, choose the arc with the left mouse button. Choose the location where you want this dimension to be shown with the middle mouse button.

Figure 16

Choose

SKETCHER -> Regenerate

ProE should accept the drawing with the message 'Regeneration completed successfully.' At this stage, all the dimensions are wrong, but you will fix them in the next section. Take a one minute break. If ProE did not accept the drawing, then there is probably a message about an 'Underdimensioned section' or 'Extra dimensions found'. Review your geometry and exactly where you dimensioned the part.

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VII. Modify the Dimensions

Set the jaw span at 1/2". Decide what all the other dimensions must be. Modify all the dimensions on the ProE drawing.

SKETCHER -> Modify

Click on the dimension label you want to modify with the left mouse button. The dimension to be modified will turn red in the drawing. Enter the new value for the dimension in the text window followed by a <CR>. The dimension will turn white after it has been modified.

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VIII. Regenerate the Drawing

SKETCHER -> Regenerate

After you have dimensioned the drawing you must regenerate the drawing. This will make the program check to make sure the drawing has been correctly dimensioned.

If the drawing is correctly dimensioned, the text window will respond, "Regenerate completed successfully." The wrench will now be properly proportioned and should look like a wrench!

If the drawing is not correctly dimensioned, you will get an error statement. All errors must be corrected before proceeding.

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IX. Clean up the Drawing

Move the location of the dimensions so that the diagram and all dimensions are easy to read.

MAIN -> Environment

SKETCHER -> Geom Tool

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X. Save the Part

MAIN -> Dbms

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XI. Print a 2-Dimensional View

PART -> Modify

Click on the wrench with the left mouse button. The dimensions of your drawing will reappear.

PART -> Interface

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XII. Export the Part

In order to do the second part of the CAE project (Finite Element Analysis), it is necessary to export the drawing. You must do this step before you can do the second part of the CAE project!!!

PART -> Interface

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XIII. Exit the Program

MAIN -> Exit

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Developed from a web page by Michael Paisner by Christopher Steiling, Joseph Chan, and Richard Chin

Christopher Steiling, Joseph Chan, Richard Chin