CAE Project Assignment
Part 1: ProEngineer Drawing Instructions
The Wrench
These instructions are designed to use ProEngineer V15 on the Hewlett Packard computers in the CMU mechanical engineering cluster. If you are using a different version of ProE or are using it in a different location, then there may be some differences in your program.
These instructions are designed to take someone who has never used ProEngineer through the process of creating a 2 and half dimensional part (a part that is drawn in 2 dimensions and then extruded perpendicular to that plane). These instructions are by no means a complete guide to using ProEngineer! Once you understand these instructions, however, you should be able to read the ProEngineer Parts instruction book in order to do more complex 3 dimensional parts.
Drawing Instruction Conventions
The following conventions are used in the ProEngineer Drawing Instructions:
CAPITALS | Menu Headings |
Bold | Menu Choices |
Italics | Enter text or a carriage return |
Underlined | Mouse button to be clicked in the ProE drawing window |
Lower lever level menus are indented from the upper level menus. For example,
MAIN -> Environment
ENVIRONMENT -> Bell
means go to the menu labeled MAIN and select the menu choice Environment. Then go to the ENVIRONMENT menu and select the menu choice Bell.
When entering text, you must first move the cursor over the window where the text is to be entered.
<CR> indicates a carriage return.
It is important to use the correct mouse buttons: left, middle or right.
Log in at any of the HP computers in the CMU Mechanical Engineering cluster (except for hpme6 or hpme12) and open up ProEngineer Version 15 by going to the XTERM window and typing:
/data/ProE15/bin/pro15 <CR>.
It is important to type it with the upper and lower case letters as shown. Note: Window choices in ProEngineer are on the right side of the screen. Text is entered in a text window at the bottom of the screen. Additional information about the menu choices is given in yellow text in the text window as you move the cursor over each menu choice.
II. Set Up The Drawing Environment
MAIN -> Environment
ENVIRONMENT -> Bell
The check mark next to Bell will disappear indicating that it is no longer selected.
ENVIRONMENT -> Grid Snap
A check mark next to Grid Snap will appear to indicate that it has been selected.
ENVIRONMENT -> Done-Return
Datum planes are infinite planes which are used as references. It is necessary to create the three default datum planes when starting a new drawing.
MODE -> Part
ENTERPART ->Create
In the text window at the bottom of the screen, the program will prompt you to name the part. It should be typed as one word, for example: wrench1
PART-> Feature
FEAT -> Create
FEAT CLASS -> Datum
DATUM -> Plane
MENUDTM OPT -> Default
A message in the text window will appear "DATUM PLANE has been created successfully." Three datums will appear on the screen. They will be labeled DTM1, DTM2 and DTM3.
IV. Establish the Type of Drawing
The type of drawing you will be doing is a 2 dimensional sketch which will be drawn on Datum3.
FEAT -> Create
FEAT CLASS -> Surface
SRF OPTS -> Flat
SRF OPTS -> Done
In the picture, click on DTM3 with the left mouse button. A red arrow will appear on DTM3. This chooses Datum3 as the plane on which to draw the picture.
DIRECTION -> Okay
Click on DTM2 with the left mouse button. This will bring up the grid on which to draw the picture.
V. Draw the Part in 2 Dimensions
General Drawing Instructions:
You should read over and be familiar with the following general drawing instructions before drawing the wrench.
SKETCHER -> Sketch
GEOMETRY -> Line
LINE TYPE -> 2 Points
You may now draw lines in the picture. To mark the first point of a line, click with the left mouse button where you want the line to start. To mark the second point of a line, click with the left mouse button where you want the line to end. You may draw the third, fourth, etc. points of the line with each click of left mouse button. Hit the middle mouse button to end the line.
SKETCHER -> Sketch
GEOMETRY -> Arc
ARC TYPE -> Ctr/Ends
You may now draw arcs in the picture. Begin by marking the center of the arc with the left mouse button. Mark one end of the arc with the left mouse button. Move the cursor around until the arc you want is outlined in red. When the arc you want is outlined, mark the second end of the arc with the left mouse button.
SKETCHER -> Delete
You can now delete items in the picture by clicking on the item you want deleted with the left mouse button. A line must be finished (by clicking with the middle mouse button) before it can be deleted.
SKETCHER -> Delete
DELETION -> Undelete Last
Each time you click on the Undelete Last choice, it will undelete the previously deleted item.
Drawing the Wrench:
Note: In the following figures, the lines and arcs shown in the thick lines are the ones which you should draw during each step. The thinner lines are lines which were created in previous steps. Do not worry that it does not look like a wrench when you are drawing it!!! The program will properly proportion the part automatically when you add the dimensions later on.
Begin by drawing a line exactly as shown in Figure 1. To do this, choose
the following:
SKETCHER -> Sketch GEOMETRY -> Line LINE TYPE -> 2 Points Position the cursor four squares to the right and two up (from the center of the grid). Click once with the left mouse button. Move the cursor six to the left and one up (from the previous position). Click with the left mouse button. Click the middle mouse button to end the line. Your screen should now look like Figure 1. |
Figure 1 |
Move the cursor one square up and one spuare left (from the last position) and click once with the left mouse button. Your screen should now look like Figure 2. |
Figure 2 |
Continue drawing lines in this way, clicking each time with the left
mouse button at each corner, until you have drawn the shape in Figure
3 with light blue lines. Click once with the middle mouse button
to end this line.
NOTE: It is very important to draw lines following the grid in the manner shown in Figure 3. Pay close attention to the horizontal and vertical spacing of the segments that make up the wrench head. It looks arbitrary, but the particular path shown actually reduces the difficulty of dimensioning the part later. |
Figure 3 |
Draw a straight line as shown in Figure 4. To do this, click once with the left mouse button at one end of the line, click once with the left mouse button at the second end of the line and then click once with the middle mouse button to end this line. |
Figure 4 |
Draw an arc as shown in Figure 5. To do this, choose the following:
SKETCHER -> Sketch GEOMETRY -> Arc ARC TYPE -> Ctr/Ends Mark the center of the arc with the left mouse button. The center of the arc will be highlighted in red. Mark one end point of the arc with the left mouse button. Move the cursor around until the arc you want is outlined in red. When the arc you want is outlined, mark the second end point of the arc with the left mouse button. |
Figure 5 |
Draw arcs shown in Figure 6. To do this, mark the center of the arc with the left mouse button. The center of the arc will be highlighted in red. Mark one end point of the arc with the left mouse button. Move the cursor around until the arc you want is outlined in red. When the arc you want is outlined, mark the second end point of the arc with the left mouse button. |
Figure 6 |
After you have the part drawn properly, you must now dimension it. This will assign the actual length and size of the features. Dimensioning is done in two steps:
General Dimensioning Instructions:
You should read over and be familiar with the following general dimensioning instructions before dimensioning the wrench. To indicate which portions of the drawing you want dimensioned, choose the following menu choice:
SKETCHER -> Dimension
Choose one point with the left mouse button. The point chosen will be highlighted in red. Choose the second point with the left mouse button. Both points chosen should now be highlighted in red. Choose the location where you want this dimension to be shown with the middle mouse button. The dimension between the two points will appear.
You can provide the horizontal and vertical dimensions of diagonal lines separately.
To dimension the horizontal distance between points, choose one point with the left mouse button. Choose the second point with the left mouse button. Choose a location either directly above, or below, the points where you want the horizontal dimension to be shown with the middle mouse button.
To dimension the vertical distance between points, choose one point with the left mouse button. Choose the second point with the left mouse button. Choose a location either to the right, or the left, of the points where you want the vertical dimension to be shown with the middle mouse button.
Choose the arc with the left mouse button. Choose the location where you want this dimension to be shown with the middle mouse button.
To provide dimensions to the datums, choose a point on your drawing with the left mouse button. Choose a datum with the left mouse button (by clicking either on the Datum line or the DTM label). Choose the location where you want the dimension to be shown with the middle mouse button.
To Delete a Dimension:
SKETCHER -> Delete
DELETION -> Delete Item
(This will be highlighted by default when you choose SKETCHER -> Delete) You can now delete dimensions in the picture by clicking on the dimension label (for example, sd1) you want deleted with the left mouse button. Be careful! If you click on a line or arc in the figure, then that line or arc will be deleted!
To Undelete:
SKETCHER -> Delete
DELETION -> Undelete Last
Each time you click on the Undelete Last choice, it will undelete the previously deleted item.
Dimension the vertical distance as shown in Figure 7.
To do this, choose the following: SKETCHER -> Dimension Choose one point with the left mouse button. The point chosen will be highlighted in red. Choose the second point with the left mouse button. Both points chosen should now be highlighted in red. Choose the location where you want this dimension to be shown with the middle mouse button. The dimension between the two points will appear. |
Figure 7 |
The dimension between the two points will appear where you clicked with the middle mouse button. Your drawing should now look like Figure 8. The dimension will be labeled with the variable name sd#. |
Figure 8 |
In the same way, dimension the three vertical distances as shown in Figure 9. |
Figure 9 |
Your drawing should now look like Figure 10. |
Figure 10 |
Dimension the horizontal components of the diagonal distance as shown
in Figure 11.
To do this, choose one point with the left mouse button. Choose the second point with the left mouse button. Choose a location either directly above, or below, the points where you want the horizontal dimension to be shown with the middle mouse button. |
Figure 11 |
Dimension the horizontal components of the two diagonal distances as shown in Figure 12. |
Figure 12 |
Using the same procedures, dimension the horizontal distances, and
the horizontal components of the angled lines as shown in Figure 13.
Dimension the vertical components of the diagonal lines as shown in Figure 13. To dimension the vertical components of the diagonal lines, choose one point with the left mouse button. Choose the second point with the left mouse button. Choose a location either directly to the right, or to the left of the line where you want the vertical dimension to be shown with the middle mouse button. |
Figure 13 |
Dimension the two vertical distances and one horizontal distance from
the points shown to the Datums as shown in Figure 14.
To do this, choose the point on your drawing with the left mouse button. Choose the datum with the left mouse button. Choose the location where you want the dimension to be shown with the middle mouse button. |
Figure 14 |
Dimension the horizontal and vertical distances of each of the four chamfered edges of the wrench jaw as shown in Figure 15. |
Figure 15 |
Dimension the two curved edges of the handle as shown in Figure 16. To do this, choose the arc with the left mouse button. Choose the location where you want this dimension to be shown with the middle mouse button. |
Figure 16 |
Choose
SKETCHER -> Regenerate
ProE should accept the drawing with the message 'Regeneration completed successfully.' At this stage, all the dimensions are wrong, but you will fix them in the next section. Take a one minute break. If ProE did not accept the drawing, then there is probably a message about an 'Underdimensioned section' or 'Extra dimensions found'. Review your geometry and exactly where you dimensioned the part.
SKETCHER -> Modify
Click on the dimension label you want to modify with the left mouse button. The dimension to be modified will turn red in the drawing. Enter the new value for the dimension in the text window followed by a <CR>. The dimension will turn white after it has been modified.
SKETCHER -> Regenerate
After you have dimensioned the drawing you must regenerate the drawing. This will make the program check to make sure the drawing has been correctly dimensioned.
If the drawing is correctly dimensioned, the text window will respond, "Regenerate completed successfully." The wrench will now be properly proportioned and should look like a wrench!
If the drawing is not correctly dimensioned, you will get an error statement. All errors must be corrected before proceeding.
Move the location of the dimensions so that the diagram and all dimensions are easy to read.
MAIN -> Environment
ENVIRONMENT -> Grid Snap
The check mark next to Grid Snap will disappear indicating that it is no longer selected.
ENVIRONMENT -> Done-Return
SKETCHER -> Geom Tool
GEOM TOOLS -> Move
MOVE ENTITY -> Dimension
Click with the left mouse button on the dimension you want to move. The dimension will be highlighted with a red box.
Move the cursor until the red box is where you want the dimension to be located.
Click with the left mouse button to establish the new position of the dimension.
Move the location of the dimensions so that the diagram and all dimensions are easy to read.
Then choose
SKETCHER -> Done
FEATURE EDIT -> Done
QUILT SURF -> Done/Return
FEAT -> Done
MAIN -> Dbms
DBMS -> Save
Hit the carriage return to keep the same name for your figure. The text window will respond, "wrench{group-number} has been saved." The part is saved as wrench{group-number}.prt.
DBMS -> Done-Return
XI. Print a 2-Dimensional View
PART -> Modify
Click on the wrench with the left mouse button. The dimensions of your drawing will reappear.
PART -> Interface
INTERFACE -> Export
EXPORT -> Plotter
PLOTTERS -> Postscript
PLOT EDIT -> Plot
PLOT SIZE -> Variable
The program will prompt you, "Enter X dimension of the paper (inches):"
Enter 8.5 <CR>.
The program will prompt you, "Enter Y dimension of the paper (inches):"
Enter 11 <CR>.
PLOT ACCESS -> Create
Hit the carriage return to keep the same name for your figure. The text window will respond, "Plotter data file wrench{group-number}.plt has been created."
In order to do the second part of the CAE project (Finite Element Analysis), it is necessary to export the drawing. You must do this step before you can do the second part of the CAE project!!!
PART -> Interface
INTERFACE -> Export
EXPORT -> IGES
Hit the carriage return in order to keep the same name for your drawing.
There should already be a check mark next to Surfaces.
If there is not a check mark next to Surfaces, then click on EXPORT OPTS -> Surfaces so that it does have a check mark next to it.
EXPORT OPTS -> Done
GET COORDS -> Default
The text window will respond, "IGES file has been created." The exported file is saved as wrench{group-number}.igs.
MAIN -> Exit
CONFIRMATION -> Yes
Developed from a web page by Michael Paisner by Christopher Steiling, Joseph Chan, and Richard Chin