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| Wk | Date | Topics |
Lecture Notes |
Handouts Problem Sets (PS) |
PS & Due Dates |
| 1 |
8/29 R |
Section 1: Computer-Aided
Design (CAD) Ideation and Conceptual Design Tools o Elements of design o Product development cycle overview o Market demands and trends for products o Product Lifecycle Management (PLM) overview o Course automotive seat design project introduction o Ideation and conceptual design phase introduction o Benefits and use cases of ideation and conceptual design o Demonstration (Automotive Seat Design) - Market and Sales Requirements (Inputs and Analysis) - Determine Product Requirements - Conceptual Thumb Nail Sketches - Theme Selection - Conceptual Renderings |
Course Introduction Conceptual Design 
CP1-1 Basic Shapes CP1-2 Water Bottle Concept CP1-3 Automobile Wheel Concept |
PS1 Shaded Seat Image.png (Software: Autodesk SketchBook Designer) |
PS1 Out |
| 2 |
9/3 T |
Computer Cluster Sessions (10:30 - 1:30 @ BH140E) |
How to submit your PS1 work | ||
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9/5 R |
Component Design
with CAD o Product Design Phase – Part 1 o The evolution of CAD o Benefits of Digital Prototype Design o General 3D Design Concepts o Demonstration (Component Design Basics) - Autodesk Inventor User Interface - Sketching Part 1 - Basic Part Modeling - Work Features - Part Features |
3D Product Design CP2-1 Clevis Mount Part CP2-2 Flange Manifold Part CP2-3 Air Cover Part |
PS2 Flange Part Drawing Part Modeling Best Practices (Software: Autodesk Inventor Professional) PS1 Solutions |
PS1 Due (9/6 Fri 3pm) PS2 Out |
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| 3 |
9/10 T |
Computer Cluster Sessions (10:30 - 1:30 @ BH140E) |
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9/12 R |
Free-form Shape
Design with CAD, Design for Manufacturing o Product Design Phase – Part 2 o Design for manufacturing introduction o Designing styled components o Demonstration (Styled Component Design) - Surfacing - Plastic Part Features - Advanced Fillets - SketchBook Designer Curve Complex Shape |
Detailed Component Design IA1: Web cam sketches (Very good, Good, Average) CP3-1 Fillet Features CP3-2 Plastic Part Shell Method CP3-3 Plastic Part Thicken Method (Plastic_Case.ipt, Stop-Block.ipt, Upper_Plastic_Case.ipt) |
PS3 Slide Plastic Cover.ipt Switch.ipt (Software: Autodesk Inventor Professional) PS2 Solutions |
PS2 Due (9/12 Fri 3pm) PS3 Out |
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| 4 |
9/17 T |
Computer Cluster Sessions |
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9/19 R |
Bill of Materials,
Collaborative Design o Product Design Phase – Part 3 o Top Down and Bottom Up Design Methods o Manufacturing and Engineering Bill of Materials (BOMs) o Team and Collaborative Based Design o Demonstration (Automotive Seat Assembly) - Assembly Environment - Constraints - Standard Components - Designing for Change in Context |
Assemblies |
PS4 |
PS3 Due (9/20 Fri noon) PS4 Out CAD Project Team Members Seat Images Seat Assembly Files |
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| 5 |
9/24 T |
Computer Cluster Sessions (10:30 - 1:30 @ BH140E) |
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9/26 R |
Designing for
Change o Designing for change o Automating the design and configurations o Demonstration (Automotive seat switches and drive gear) - Parameters - Engineering Calculators - iLogic - Model Relationships |
Design Automation CP5-1 Gear Generator CP5-2 iLogic Part 1 CP5-3 iLogic Part 2 CP5-4 iLogic Part 3 CP5-5 iLogic Part 4 Cluster Project Files |
PS5 Instruction Video Model Files (Software: Autodesk Inventor Professional) PS4 Solutions |
PS4 Due (9/27 Fri noon) PS5 Out |
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| 6 |
10/1 T |
Computer Cluster
Sessions |
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10/3 R |
Design
Documentation,
Engineering Drawings o Design Documentation Requirements o Importance and Benefits of design documentation o When do you need documentation and when do you not o Drawing Requirements (Detailed Drawings & Assembly Drawings) o Demonstration (Drawing and Annotation of Seat Components) - Sheet Setup - View Creation - Annotation Types - Annotation Placement QUIZ 2 @ BH 140E (Readme) |
Drawings CP6-1 Drawing View Creation CP6-2 Dimensions and Annotations CP6-3 Assembly Drawings Cluster Project Files |
PS6 Model Files (Software: Autodesk Inventor Professional) PS5 Solutions |
PS5 Due (10/4 Fri noon) PS6 Out |
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| 7 |
10/8 T |
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10/10 R |
Visualization
for Product Development o Design visualization throughout product development o Benefits of design visualization o Utilizing Engineering Data Throughout Organization o Demonstration (Automotive seat design selection) - Design approval - Fabric selection - Sales and Marketing image support - Plastic Part Visualization |
Showcase Visualization CP7-1 Showcase Basics CP7-2 Materials and Lights CP7-3 Shots Alternatives Behaviors Cluster Project Files Q2-1 Good Work |
PS6 Solutions |
PS6 Due (10/11 Fri noon) How to use Camtasia WinCamtasiaRelay MacCamtasiaRelay CAD Project Interim Report Due (10/10 Thu 6pm) |
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| 8 |
10/15 T |
Computer Cluster Sessions (10:30 - 1:30 @ BH140E) |
CAD Project Final Report Due (10/16 Wed noon) |
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10/17 R |
CAD Project Presentations |
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| Mid-Semester Break | |||||
| 9 |
10/22 T |
QUIZ 3 @ BH 140E (Readme) |
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10/24 R |
Section 2: Computer-Aided
Engineering
(CAE) Linear Structural Analysis o Overview of second half of course o The role of simulation and validation part 1 o The benefits of simulation part 1 o General FEA Linear Theory and Requirements o Demonstration (Automotive plastic/metal component) - Meshing, Loads, Constraints - Basic Part Level FEA - Part Optimization - General Materials - Linear Structural Analysis |
Linear Structural Analysis CP9-1 Adding Loads and Constraints CP9-2 Viewing Analysis Results CP9-3 Assembly Simulation Analysis CP9-4 Design Optimization and Convergence Cluster Project Files |
PS7 Model_Files (Software: Autodesk Inventor Professional) |
PS7 Out | |
| 10 |
10/29 T |
Computer Cluster Sessions (10:30 - 1:30 @ BH140E) |
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10/31 R |
Non-Linear
Structural Analysis o The role of simulation and validation part 2 o The benefits of simulation part 2 o General FEA Nonlinear Theory and Requirements o Demonstration (Automotive seat loading requirements validation) - Meshing - Advanced Material properties - Contact types - Result Reviews |
Non-linear Structural Analysis CP10-1 Linear Static Stress CP10-2 Nonlinear Static Stress CP10-3 Nonlinear Static Stress Cluster Project Files |
PS8 Model_Files (Software: Autodesk Simulation Multiphysics) PS7 Solutions |
PS7 Due (11/1 Fri noon) PS8 Out |
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| 11 |
11/5 T |
Computer Cluster Sessions (10:30 - 1:30 @ BH140E) |
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11/7 R |
Kinematics
Analysis o Kinematics role in simulation and optimization o Theory and Benefits o Kinematics requirements o Demonstration (Automotive Seat frame or handle release assembly study) - Joints - Forces - Assembly structure - Results |
Dynamic Motion Simulation CP11-1 Introduction to Dynamic Simulation CP11-2 Create Joints CP11-3 Windshield Wiper Assembly Cluster Project Files |
PS9 |
PS8 Due (11/8 Fri noon) PS9 Out CAE Project How to create and submit your project video |
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| 12 |
11/12 T |
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11/14 R |
Mechanical Event o Benefits of combining analysis information o Design Optimization o Demonstration - Motion forces - Component FEA from motion forces - Design optimization - Results |
Mechanical Event Simulation CP12-1 Linear Analysis from Dynamic Simulation CP12-2 Piston Mechanical Event Simulation CP12-3 Lift Assembly Simulation Cluster Project Files |
PS10 |
PS9 Due (11/15 Fri noon) PS10 Out |
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| 13 |
11/19 T |
QUIZ 4 @ BH 140E (Readme) |
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11/21 R |
Computational
Fluid Dynamics (CFD) Analysis o The role of CFD within the product design cycle o CFD Analysis General Theory o Benefits of CFD simulation o Demonstration (Automotive airflow around seat or lumbar value) - Model Setup - Meshing - Fluid Flow Loads - Analysis Results |
PS11 (updated) |
PS10 Due (11/22 Fri noon) PS11 Out CAE Project Interim Report (11/21 Thu 6pm) |
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| 14 |
11/26 T |
Computer Cluster Sessions (10:30 - 1:30 @ BH140E) |
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11/28 R |
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Thanksgiving |
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| 15 |
12/3 T |
QUIZ 5 @ BH 140E (Readme) |
CAE Project Final Report Due (12/4 Wed noon) |
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12/5 R |
CAE Project Presentations |
(Software:
Autodesk Inventor Publisher) |
PS11 Due (12/9 Mon 6pm) |
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| CFD |
CP14-1: Unsteady Internal Fluid Flow CP14-2: Unsteady External Fluid Flow CP14-3: Unsteady Fluid Flow Additional Loading Options Cluster Project Files |
PS11
(old one) |
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Design Optimization o Design Changes o Design Optimization o Live Demonstration (Automotive seat study) - Model Relationships - Simulation Results - Design Optimization |
Design Optimization CP13-1: MES Drop Test Simulation CP13-2: Design Modifications Cluster Project Files |
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Manufacturing and
Service |
Manufacturing and Services CP15-1: Authoring an Assembly into Autodesk Inventor Publisher CP15-2: Annotation and Appearance CP15-3: Play and Publish Cluster Project Files |
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